PlantCtrl/esp32/src/main.cpp

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/** \addtogroup Controller
* @{
*
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* @file main.cpp
* @author Ollo
* @brief PlantControl
* @version 0.1
* @date 2020-05-01
*
* @copyright Copyright (c) 2020
*/
#include "PlantCtrl.h"
#include "ControllerConfiguration.h"
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#include "HomieConfiguration.h"
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#include "DS18B20.h"
#include <Homie.h>
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#include "time.h"
#include "esp_sleep.h"
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#include "RunningMedian.h"
#include <stdint.h>
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#include <math.h>
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const unsigned long TEMPREADCYCLE = 30000; /**< Check temperature all half minutes */
#define AMOUNT_SENOR_QUERYS 8
#define SENSOR_QUERY_SHIFTS 3
#define SOLAR4SENSORS 6.0f
#define TEMP_INIT_VALUE -999.0f
#define TEMP_MAX_VALUE 85.0f
#define HalfHour 60
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typedef struct
{
long lastActive; /**< Timestamp, a pump was activated */
long moistTrigger; /**< Trigger value of the moist sensor */
long moisture; /**< last measured moist value */
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} rtc_plant_t;
/********************* non volatile enable after deepsleep *******************************/
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RTC_DATA_ATTR rtc_plant_t rtcPlant[MAX_PLANTS];
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RTC_DATA_ATTR long gotoMode2AfterThisTimestamp = 0;
RTC_DATA_ATTR long rtcDeepSleepTime = 0; /**< Time, when the microcontroller shall be up again */
RTC_DATA_ATTR int lastPumpRunning = 0;
RTC_DATA_ATTR long lastWaterValue = 0;
RTC_DATA_ATTR float rtcLastTemp1 = 0.0f;
RTC_DATA_ATTR float rtcLastTemp2 = 0.0f;
RTC_DATA_ATTR int gBootCount = 0;
RTC_DATA_ATTR int gCurrentPlant = 0; /**< Value Range: 1 ... 7 (0: no plant needs water) */
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bool warmBoot = true;
bool volatile mode3Active = false; /**< Controller must not sleep */
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bool volatile mDeepsleep = false;
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int plantSensor1 = 0;
int mWaterGone = -1; /**< Amount of centimeter, where no water is seen */
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int readCounter = 0;
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bool mConfigured = false;
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RunningMedian lipoRawSensor = RunningMedian(5);
RunningMedian solarRawSensor = RunningMedian(5);
RunningMedian waterRawSensor = RunningMedian(5);
RunningMedian temp1 = RunningMedian(5);
RunningMedian temp2 = RunningMedian(5);
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Ds18B20 dallas(SENSOR_DS18B20);
Plant mPlants[MAX_PLANTS] = {
Plant(SENSOR_PLANT0, OUTPUT_PUMP0, 0, &plant0, &mSetting0),
Plant(SENSOR_PLANT1, OUTPUT_PUMP1, 1, &plant1, &mSetting1),
Plant(SENSOR_PLANT2, OUTPUT_PUMP2, 2, &plant2, &mSetting2),
Plant(SENSOR_PLANT3, OUTPUT_PUMP3, 3, &plant3, &mSetting3),
Plant(SENSOR_PLANT4, OUTPUT_PUMP4, 4, &plant4, &mSetting4),
Plant(SENSOR_PLANT5, OUTPUT_PUMP5, 5, &plant5, &mSetting5),
Plant(SENSOR_PLANT6, OUTPUT_PUMP6, 6, &plant6, &mSetting6)};
float getBatteryVoltage()
{
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return ADC_5V_TO_3V3(lipoRawSensor.getAverage());
}
float getSolarVoltage()
{
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return SOLAR_VOLT(solarRawSensor.getAverage());
}
void setMoistureTrigger(int plantId, long value)
{
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if ((plantId >= 0) && (plantId < MAX_PLANTS))
{
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rtcPlant[plantId].moistTrigger = value;
}
}
void setLastMoisture(int plantId, long value)
{
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if ((plantId >= 0) && (plantId < MAX_PLANTS))
{
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rtcPlant[plantId].moisture = value;
}
}
long getLastMoisture(int plantId)
{
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if ((plantId >= 0) && (plantId < MAX_PLANTS))
{
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return rtcPlant[plantId].moisture;
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}
else
{
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return -1;
}
}
void readSystemSensors()
{
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for (int i=0; i < 5; i++) {
lipoRawSensor.add(analogRead(SENSOR_LIPO));
solarRawSensor.add(analogRead(SENSOR_SOLAR));
}
Serial << "Lipo " << lipoRawSensor.getAverage() << " -> " << getBatteryVoltage() << endl;
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}
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int determineNextPump();
void setLastActivationForPump(int pumpId, long time);
long getCurrentTime()
{
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struct timeval tv_now;
gettimeofday(&tv_now, NULL);
return tv_now.tv_sec;
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}
void espDeepSleepFor(long seconds, bool activatePump = false)
{
if (mode3Active)
{
Serial << "abort deepsleep, mode3Active" << endl;
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return;
}
for (int i = 0; i < 10; i++)
{
long cTime = getCurrentTime();
if (cTime < 100000)
{
Serial << "Wait for ntp" << endl;
delay(100);
}
else
{
break;
}
}
esp_sleep_pd_config(ESP_PD_DOMAIN_RTC_PERIPH, ESP_PD_OPTION_OFF);
esp_sleep_pd_config(ESP_PD_DOMAIN_RTC_FAST_MEM, ESP_PD_OPTION_OFF);
esp_sleep_pd_config(ESP_PD_DOMAIN_XTAL, ESP_PD_OPTION_ON);
esp_sleep_pd_config(ESP_PD_DOMAIN_RTC_SLOW_MEM, ESP_PD_OPTION_ON);
if (activatePump)
{
gpio_deep_sleep_hold_en();
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gpio_hold_en(GPIO_NUM_13); //pump pwr
}
else
{
gpio_hold_dis(GPIO_NUM_13); //pump pwr
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gpio_deep_sleep_hold_dis();
digitalWrite(OUTPUT_PUMP, LOW);
digitalWrite(OUTPUT_SENSOR, LOW);
for (int i = 0; i < MAX_PLANTS; i++)
{
mPlants[i].deactivatePump();
}
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}
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//gpio_hold_en(GPIO_NUM_23); //p0
//FIXME fix for outher outputs
Serial.print("Trying to sleep for ");
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Serial.print(seconds);
Serial.println(" seconds");
esp_sleep_enable_timer_wakeup((seconds * 1000U * 1000U));
mDeepsleep = true;
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}
void mode2MQTT()
{
readSystemSensors();
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digitalWrite(OUTPUT_PUMP, LOW);
for (int i = 0; i < MAX_PLANTS; i++)
{
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mPlants[i].deactivatePump();
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}
if (deepSleepTime.get())
{
Serial << "deepsleep time is configured to " << deepSleepTime.get() << endl;
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}
/* Publish default values */
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if (lastPumpRunning != -1)
{
long waterDiff = mWaterGone - lastWaterValue;
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//TODO attribute used water in ml to plantid
}
for (int i = 0; i < MAX_PLANTS; i++)
{
long raw = mPlants[i].getCurrentMoisture();
long pct = 100 - map(raw, MOIST_SENSOR_MIN_ADC, MOIST_SENSOR_MAX_ADC, 0, 100);
if (raw == MISSING_SENSOR)
{
pct = 0;
}
if (pct < 0)
{
pct = 0;
}
if (pct > 100)
{
pct = 100;
}
mPlants[i].setProperty("moist").send(String(pct));
mPlants[i].setProperty("moistraw").send(String(raw));
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}
sensorWater.setProperty("remaining").send(String(waterLevelMax.get() - mWaterGone));
Serial << "W : " << mWaterGone << " cm (" << String(waterLevelMax.get() - mWaterGone) << "%)" << endl;
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lastWaterValue = mWaterGone;
sensorLipo.setProperty("percent").send(String(100 * lipoRawSensor.getAverage() / 4095));
sensorLipo.setProperty("volt").send(String(getBatteryVoltage()));
sensorSolar.setProperty("percent").send(String((100 * solarRawSensor.getAverage()) / 4095));
sensorSolar.setProperty("volt").send(String(getSolarVoltage()));
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float t1 = temp1.getMedian();
if (t1 != NAN)
{
sensorTemp.setProperty("control").send(String(t1));
}
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float t2 = temp2.getMedian();
if (t2 != NAN)
{
sensorTemp.setProperty("temp").send(String(t2));
}
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//give mqtt time, use via publish callback instead?
delay(100);
bool lipoTempWarning = t1 != 85 && t2 != 85 && abs(t1 - t2) > 10;
if (lipoTempWarning)
{
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Serial.println("Lipo temp incorrect, panic mode deepsleep TODO");
//espDeepSleepFor(PANIK_MODE_DEEPSLEEP);
//return;
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}
for (int i = 0; i < MAX_PLANTS; i++)
{
setMoistureTrigger(i, mPlants[i].mSetting->pSensorDry->get());
}
bool hasWater = true; //FIXMEmWaterGone > waterLevelMin.get();
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//FIXME no water warning message
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lastPumpRunning = determineNextPump();
if (lastPumpRunning != -1 && !hasWater)
{
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Serial.println("Want to pump but no water");
}
if (lastPumpRunning != -1 && hasWater)
{
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if (mode3Active)
{
Serial.println("Mode 3 active, ignoring pump request");
}
else
{
digitalWrite(OUTPUT_PUMP, HIGH);
setLastActivationForPump(lastPumpRunning, getCurrentTime());
mPlants[lastPumpRunning].activatePump();
}
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}
if (lastPumpRunning == -1 || !hasWater)
{
if (getSolarVoltage() < SOLAR_CHARGE_MIN_VOLTAGE)
{
gotoMode2AfterThisTimestamp = getCurrentTime() + maxTimeBetweenMQTTUpdates.get();
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Serial.println("No pumps to activate and low light, deepSleepNight");
espDeepSleepFor(deepSleepNightTime.get());
rtcDeepSleepTime = deepSleepNightTime.get();
}
else
{
gotoMode2AfterThisTimestamp = getCurrentTime() + maxTimeBetweenMQTTUpdates.get();
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Serial.println("No pumps to activate, deepSleep");
espDeepSleepFor(deepSleepTime.get());
rtcDeepSleepTime = deepSleepTime.get();
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}
}
else
{
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gotoMode2AfterThisTimestamp = 0;
Serial.println("Running pump, watering deepsleep");
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espDeepSleepFor(wateringDeepSleep.get(), true);
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}
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}
long getMoistureTrigger(int plantId)
{
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if ((plantId >= 0) && (plantId < MAX_PLANTS))
{
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return rtcPlant[plantId].moistTrigger;
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}
else
{
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return -1;
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}
}
void setLastActivationForPump(int plantId, long value)
{
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if ((plantId >= 0) && (plantId < MAX_PLANTS))
{
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rtcPlant[plantId].lastActive = value;
}
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}
long getLastActivationForPump(int plantId)
{
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if ((plantId >= 0) && (plantId < MAX_PLANTS))
{
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return rtcPlant[plantId].lastActive;
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}
else
{
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return -1;
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}
}
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/**
* @brief Sensors, that are connected to GPIOs, mandatory for WIFI.
* These sensors (ADC2) can only be read when no Wifi is used.
*/
bool readSensors()
{
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float temp[2] = {TEMP_MAX_VALUE, TEMP_MAX_VALUE};
float *pFloat = temp;
bool leaveMode1 = false;
Serial << "Read Sensors" << endl;
readSystemSensors();
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/* activate all sensors */
pinMode(OUTPUT_SENSOR, OUTPUT);
digitalWrite(OUTPUT_SENSOR, HIGH);
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delay(20);
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/* wait before reading something */
for (int readCnt = 0; readCnt < AMOUNT_SENOR_QUERYS; readCnt++)
{
for (int i = 0; i < MAX_PLANTS; i++)
{
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mPlants[i].addSenseValue();
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}
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delay(10);
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}
for (int i = 0; i < MAX_PLANTS; i++)
{
long current = mPlants[i].getCurrentMoisture();
long delta = abs(getLastMoisture(i) - current);
bool tmp = (delta > MOIST_DELTA_TRIGGER_ADC);
setLastMoisture(i, current);
if (tmp)
{
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leaveMode1 = true;
Serial.printf("Mode2 start due to moist delta in plant %d with %ld \r\n", i, delta);
}
}
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Serial << "DS18B20" << endl;
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/* Read the temperature sensors once, as first time 85 degree is returned */
Serial << "DS18B20" << String(dallas.readDevices()) << endl;
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delay(200);
/* Required to read the temperature once */
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for (int i = 0; i < 5; i++)
{
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int sensors = dallas.readAllTemperatures(pFloat, 2);
if (sensors > 0)
{
Serial << "t1: " << String(temp[0]) << endl;
temp1.add(temp[0]);
}
if (sensors > 1)
{
Serial << "t2: " << String(temp[1]) << endl;
temp2.add(temp[1]);
}
delay(50);
}
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if ((temp1.getAverage() - rtcLastTemp1 > TEMPERATURE_DELTA_TRIGGER_IN_C) ||
(rtcLastTemp1 - temp1.getAverage() > TEMPERATURE_DELTA_TRIGGER_IN_C)) {
leaveMode1 = true;
}
if ((temp2.getAverage() - rtcLastTemp2 > TEMPERATURE_DELTA_TRIGGER_IN_C) ||
(rtcLastTemp2 - temp2.getAverage() > TEMPERATURE_DELTA_TRIGGER_IN_C)) {
leaveMode1 = true;
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}
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rtcLastTemp1 = temp1.getAverage();
rtcLastTemp2 = temp2.getAverage();
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/* Use the Ultrasonic sensor to measure waterLevel */
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digitalWrite(SENSOR_SR04_TRIG, LOW);
delayMicroseconds(2);
digitalWrite(SENSOR_SR04_TRIG, HIGH);
delayMicroseconds(10);
digitalWrite(SENSOR_SR04_TRIG, LOW);
float duration = pulseIn(SENSOR_SR04_ECHO, HIGH);
waterRawSensor.add((duration * .343) / 2);
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/* deactivate the sensors */
digitalWrite(OUTPUT_SENSOR, LOW);
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return leaveMode1;
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}
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//Homie.getMqttClient().disconnect();
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void onHomieEvent(const HomieEvent &event)
{
switch (event.type)
{
case HomieEventType::SENDING_STATISTICS:
Homie.getLogger() << "My statistics" << endl;
break;
case HomieEventType::MQTT_READY:
Serial.printf("NTP Setup with server %s\r\n", ntpServer.get());
configTime(0, 0, ntpServer.get());
//wait for rtc sync?
rtcDeepSleepTime = deepSleepTime.get();
Serial << "Setup plants" << endl;
for (int i = 0; i < MAX_PLANTS; i++)
{
mPlants[i].postMQTTconnection();
}
mode2MQTT();
break;
case HomieEventType::READY_TO_SLEEP:
Homie.getLogger() << "rtsleep" << endl;
esp_deep_sleep_start();
break;
case HomieEventType::OTA_STARTED:
Homie.getLogger() << "OTA started" << endl;
digitalWrite(OUTPUT_SENSOR, HIGH);
digitalWrite(OUTPUT_PUMP, HIGH);
gpio_hold_dis(GPIO_NUM_13); //pump pwr
gpio_deep_sleep_hold_dis();
for (int i = 0; i < MAX_PLANTS; i++)
{
mPlants[i].deactivatePump();
}
mode3Active = true;
break;
case HomieEventType::OTA_SUCCESSFUL:
Homie.getLogger() << "OTA successfull" << endl;
digitalWrite(OUTPUT_SENSOR, LOW);
digitalWrite(OUTPUT_PUMP, LOW);
ESP.restart();
break;
default:
break;
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}
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}
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int determineNextPump()
{
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float solarValue = getSolarVoltage();
bool isLowLight = (solarValue > SOLAR_CHARGE_MIN_VOLTAGE || solarValue < SOLAR_CHARGE_MAX_VOLTAGE);
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//FIXME instead of for, use sorted by last activation index to ensure equal runtime?
int pumpToUse = -1;
for (int i = 0; i < MAX_PLANTS; i++)
{
Plant plant = mPlants[i];
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long lastActivation = getLastActivationForPump(i);
long sinceLastActivation = getCurrentTime() - lastActivation;
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//this pump is in cooldown skip it and disable low power mode trigger for it
if (plant.isInCooldown(sinceLastActivation))
{
Serial.printf("%d Skipping due to cooldown %ld / %ld \r\n", i, sinceLastActivation, plant.getCooldownInSeconds());
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setMoistureTrigger(i, DEACTIVATED_PLANT);
continue;
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}
//skip as it is not low light
if (!isLowLight && plant.isAllowedOnlyAtLowLight())
{
Serial.printf("%d No pump required: due to light\r\n", i);
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continue;
}
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if (plant.getCurrentMoisture() == MISSING_SENSOR && plant.isPumpTriggerActive())
{
Serial.printf("%d No pump possible: missing sensor \r\n", i);
continue;
}
if (plant.isPumpRequired())
{
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Serial.printf("%d Requested pumping\r\n", i);
pumpToUse = i;
}
else if (plant.isPumpTriggerActive())
{
Serial.printf("%d No pump required: moisture acceptable %f / %ld\r\n", i, plant.getCurrentMoisture(), plant.getSettingsMoisture());
}
else
{
Serial.printf("%d No pump required: disabled pump trigger \r\n", i);
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}
}
return pumpToUse;
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}
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/**
* @brief Handle Mqtt commands to keep controller alive
*
* @param range multiple transmitted values (not used for this function)
* @param value single value
* @return true when the command was parsed and executed succuessfully
* @return false on errors when parsing the request
*/
bool aliveHandler(const HomieRange &range, const String &value)
{
if (range.isRange)
return false; // only one controller is present
if (value.equals("ON") || value.equals("On") || value.equals("1"))
{
mode3Active = true;
}
else
{
mode3Active = false;
}
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return true;
}
void homieLoop()
{
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}
void systemInit()
{
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WiFi.mode(WIFI_STA);
Homie_setFirmware("PlantControl", FIRMWARE_VERSION);
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// Set default values
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//in seconds
maxTimeBetweenMQTTUpdates.setDefaultValue(120);
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deepSleepTime.setDefaultValue(60);
deepSleepNightTime.setDefaultValue(600);
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wateringDeepSleep.setDefaultValue(5);
ntpServer.setDefaultValue("pool.ntp.org");
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/* waterLevelMax 1000 */ /* 100cm in mm */
waterLevelMin.setDefaultValue(50); /* 5cm in mm */
waterLevelWarn.setDefaultValue(500); /* 50cm in mm */
waterLevelVol.setDefaultValue(5000); /* 5l in ml */
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Homie.setLoopFunction(homieLoop);
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Homie.onEvent(onHomieEvent);
//Homie.disableLogging();
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Homie.setup();
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mConfigured = Homie.isConfigured();
if (mConfigured)
{
for (int i = 0; i < MAX_PLANTS; i++)
{
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mPlants[i].advertise();
}
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sensorTemp.advertise("control")
.setName("Temperature")
.setDatatype("number")
.setUnit("°C");
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sensorTemp.advertise("temp")
.setName("Temperature")
.setDatatype("number")
.setUnit("°C");
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sensorLipo.advertise("percent")
.setName("Percent")
.setDatatype("number")
.setUnit("%");
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sensorLipo.advertise("volt")
.setName("Volt")
.setDatatype("number")
.setUnit("V");
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sensorSolar.advertise("percent")
.setName("Percent")
.setDatatype("number")
.setUnit("%");
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sensorSolar.advertise("volt")
.setName("Volt")
.setDatatype("number")
.setUnit("V");
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sensorWater.advertise("remaining").setDatatype("number").setUnit("%");
}
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stayAlive.advertise("alive").setName("Alive").setDatatype("number").settable(aliveHandler);
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}
bool mode1()
{
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Serial.println("==== Mode 1 ====");
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Serial << getCurrentTime() << " curtime" << endl;
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bool deltaTrigger = readSensors();
//queue sensor values for
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if (deltaTrigger)
{
Serial.println("1 delta triggered, going to mode2");
return true;
}
if (rtcDeepSleepTime == 0)
{
Serial.println("1 missing rtc value, going to mode2");
return true;
}
for (int i = 0; i < MAX_PLANTS; i++)
{
long trigger = getMoistureTrigger(i);
if (trigger == 0)
{
Serial << "Missing rtc trigger " << i << endl;
return true;
}
if (trigger == DEACTIVATED_PLANT)
{
continue;
}
long raw = mPlants[i].getCurrentMoisture();
if (raw == MISSING_SENSOR)
{
continue;
}
if (raw > trigger)
{
Serial << "plant " << i << " dry " << raw << " / " << trigger << " starting mode 2" << endl;
return true;
}
}
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//check how long it was already in mode1 if to long goto mode2
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long cTime = getCurrentTime();
if (cTime < 100000)
{
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Serial.println("Starting mode 2 due to missing ntp");
//missing ntp time boot to mode3
return true;
}
if (gotoMode2AfterThisTimestamp < cTime)
{
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Serial.println("Starting mode 2 after specified mode1 time");
return true;
}
else
{
Serial << "Mode2 Timer " << gotoMode2AfterThisTimestamp << " curtime " << cTime << endl;
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}
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return false;
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}
void mode2()
{
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Serial.println("==== Mode 2 ====");
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systemInit();
/* Jump into Mode 3, if not configured */
if (!mConfigured)
{
Serial.println("==== Mode 3 ====");
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mode3Active = true;
}
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}
/**
* @brief Startup function
* Is called once, the controller is started
*/
void setup()
{
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Serial.begin(115200);
Serial.setTimeout(1000); // Set timeout of 1 second
Serial << endl
<< endl;
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/* Intialize Plant */
for (int i = 0; i < MAX_PLANTS; i++)
{
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mPlants[i].init();
}
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/* Intialize inputs and outputs */
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pinMode(SENSOR_LIPO, ANALOG);
pinMode(SENSOR_SOLAR, ANALOG);
/* read button */
pinMode(BUTTON, INPUT);
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/* Power pins */
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pinMode(OUTPUT_PUMP, OUTPUT);
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/* Disable Wifi and bluetooth */
WiFi.mode(WIFI_OFF);
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if (HomieInternals::MAX_CONFIG_SETTING_SIZE < MAX_CONFIG_SETTING_ITEMS)
{
//increase the config settings to 50 and the json to 3000
Serial << "Limits.hpp" << endl;
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}
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// Big TODO use here the settings in RTC_Memory
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//Panik mode, the Lipo is empty, sleep a long long time:
if ((getBatteryVoltage() < MINIMUM_LIPO_VOLT) &&
(getBatteryVoltage() > NO_LIPO_VOLT))
{
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Serial << PANIK_MODE_DEEPSLEEP << " s lipo " << getBatteryVoltage() << "V" << endl;
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esp_sleep_enable_timer_wakeup(PANIK_MODE_DEEPSLEEP_US);
esp_sleep_pd_config(ESP_PD_DOMAIN_RTC_PERIPH, ESP_PD_OPTION_OFF);
esp_sleep_pd_config(ESP_PD_DOMAIN_RTC_FAST_MEM, ESP_PD_OPTION_OFF);
esp_sleep_pd_config(ESP_PD_DOMAIN_XTAL, ESP_PD_OPTION_ON);
esp_sleep_pd_config(ESP_PD_DOMAIN_RTC_SLOW_MEM, ESP_PD_OPTION_OFF);
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esp_deep_sleep_start();
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}
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if (mode1())
{
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mode2();
}
else
{
Serial.println("nop");
espDeepSleepFor(rtcDeepSleepTime);
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}
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}
/**
* @brief Cyclic call
* Executs the Homie base functionallity or triggers sleeping, if requested.
*/
long nextBlink = 0;
void loop()
{
if (!mDeepsleep || mode3Active)
{
Homie.loop();
}
else
{
Serial << "Bye" << endl;
Serial.flush();
esp_deep_sleep_start();
}
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if (millis() > 30000 && !mode3Active)
{
Serial << (millis() / 1000) << "not terminated watchdog putting to sleep" << endl;
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Serial.flush();
espDeepSleepFor(rtcDeepSleepTime);
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}
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/* Toggel Senor LED to visualize mode 3 */
if (mode3Active)
{
if (nextBlink < millis())
{
nextBlink = millis() + 500;
digitalWrite(OUTPUT_SENSOR, !digitalRead(OUTPUT_SENSOR));
}
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}
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}
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/** @}*/