# DD3 LoRa Bridge (Multi-Sender) Unified firmware for LilyGO T3 v1.6.1 (ESP32 + SX1276 + SSD1306) that runs as **Sender** or **Receiver** based on a GPIO jumper. Senders read DD3 smart meter values and transmit compact binary batches over LoRa. The receiver validates packets, publishes to MQTT, provides a web UI, and shows per-sender status on the OLED. ## Hardware Board: **LilyGO T3 LoRa32 v1.6.1** (ESP32 + SX1276 + SSD1306 128x64 + LiPo) Variants: - SX1276 **433 MHz** module (default build) - SX1276 **868 MHz** module (use 868 build environments) ### Pin Mapping - LoRa (SX1276) - SCK: GPIO5 - MISO: GPIO19 - MOSI: GPIO27 - NSS/CS: GPIO18 - RST: GPIO23 - DIO0: GPIO26 - OLED (SSD1306) - SDA: GPIO21 - SCL: GPIO22 - RST: **not used** (SSD1306 init uses `-1` reset pin) - I2C address: 0x3C - microSD (on-board) - CS: GPIO13 - MOSI: GPIO15 - SCK: GPIO14 - MISO: GPIO2 - I2C RTC (DS3231) - SDA: GPIO21 - SCL: GPIO22 - I2C address: 0x68 - Battery ADC: GPIO35 (via on-board divider) - **Role select**: GPIO14 (INPUT_PULLDOWN, sampled at boot, **shared with SD SCK**) - HIGH = Sender - LOW/floating = Receiver - **OLED control**: GPIO13 (INPUT_PULLDOWN, sender only, **shared with SD CS**) - HIGH = force OLED on - LOW = allow auto-off after timeout - Not used on receiver (OLED always on) - Smart meter UART RX: GPIO34 (input-only, always connected) ### Notes on GPIOs - GPIO34/35/36/39 are input-only and have **no internal pullups/pulldowns**. - Strap pins (GPIO0/2/4/5/12/15) can affect boot; avoid for role or control jumpers. - GPIO14 is shared between role select and SD SCK. **Do not attach the role jumper in Receiver mode if the SD card is connected/used**, and never force GPIO14 high when using SD. - GPIO13 is shared between OLED control and SD CS. Avoid driving OLED control when SD is active. - Receiver firmware releases GPIO14 to `INPUT` (no pulldown) after boot before SD SPI init. ## Firmware Roles ### Sender (battery-powered) - Reads smart meter via optical IR (UART 9600 7E1). - Extracts OBIS values: - Energy total: 1-0:1.8.0*255 - Total power: 1-0:16.7.0*255 - Phase power: 36.7 / 56.7 / 76.7 - Meter input is parsed via a non-blocking RX state machine; the last valid frame is reused for 1 Hz sampling. - Reads battery voltage and estimates SoC. - Builds compact binary batch payload, wraps in LoRa packet, transmits. - Light sleeps between meter reads; batches are sent every 30s. - Listens for LoRa time sync packets to set UTC clock. - Uses DS3231 RTC after boot if no time sync has arrived yet. - OLED shows status + meter data pages. **Sender flow (pseudo-code)**: ```cpp void sender_loop() { meter_read_every_second(); // OBIS -> MeterData samples read_battery(data); // VBAT + SoC if (time_to_send_batch()) { payload = encode_batch(samples, batch_id); // compact binary batch lora_send(packet(MeterBatch, payload)); } display_set_last_meter(data); display_set_last_read(ok); display_set_last_tx(ok); display_tick(); lora_receive_time_sync(); // optional light_sleep_until_next_event(); } ``` **Key sender functions**: ```cpp bool meter_read(MeterData &data); // parse OBIS fields void read_battery(MeterData &data); // ADC -> volts + percent bool meterDataToJson(const MeterData&, String&); bool compressBuffer(const uint8_t*, size_t, uint8_t*, size_t, size_t&); // MeterData only bool lora_send(const LoraPacket &pkt); // add header + CRC16 and transmit ``` ### Receiver (USB-powered) - WiFi STA connect using stored config; if not available/fails, starts AP. - NTP sync (UTC) and local display in Europe/Berlin. - Receives LoRa packets, verifies CRC16, decompresses MeterData JSON, decodes binary batches. - Publishes meter JSON to MQTT. - Sends ACKs for MeterBatch packets and de-duplicates by batch_id. - Web UI: - AP mode: status + WiFi/MQTT config. - STA mode: status + per-sender pages. - OLED cycles through receiver status and per-sender pages (receiver OLED never sleeps). **Receiver loop (pseudo-code)**: ```cpp void receiver_loop() { if (lora_receive(pkt)) { if (pkt.type == MeterData) { json = decompressBuffer(pkt.payload); if (jsonToMeterData(json, data)) { update_sender_status(data); mqtt_publish_state(data); } } else if (pkt.type == MeterBatch) { batch = reassemble_and_decode_batch(pkt); for (sample in batch) { update_sender_status(sample); mqtt_publish_state(sample); } } } if (time_to_send_timesync()) { time_send_timesync(self_short_id); // always every 60s (receiver is mains-powered) } mqtt_loop(); web_server_loop(); display_set_receiver_status(...); display_tick(); } ``` Receiver keeps the SX1276 in continuous RX, re-entering RX after any transmit (ACK or time sync). **Key receiver functions**: ```cpp bool lora_receive(LoraPacket &pkt, uint32_t timeout_ms); bool jsonToMeterData(const String &json, MeterData &data); bool decode_batch(const uint8_t *buf, size_t len, BatchInput *out); bool mqtt_publish_state(const MeterData &data); void web_server_loop(); // AP or STA UI void time_send_timesync(uint16_t self_id); ``` ## Test Mode (compile-time) Enabled by `-DENABLE_TEST_MODE` (see `platformio.ini` test environment). - Sender: sends 4-digit test code every ~30s in JSON. - Receiver: shows last test code per sender and publishes to `/test` topic. - Normal behavior is excluded from test builds. **Test sender (pseudo-code)**: ```cpp void test_sender_loop() { code = random_4_digits(); json = {id, role:"sender", test_code: code, ts}; lora_send(packet(TestCode, compress(json))); display_set_test_code(code); } ``` **Test receiver (pseudo-code)**: ```cpp void test_receiver_loop() { if (pkt.type == TestCode) { json = decompress(pkt.payload); update_sender_test_code(json); mqtt_publish_test(id, json); } } ``` ## LoRa Protocol Packet layout: ``` [0] protocol_version (1) [1] role (0=sender, 1=receiver) [2..3] device_id_short (uint16) [4] payload_type (0=meter, 1=test, 2=time_sync, 3=meter_batch, 4=ack) [5..N-3] payload bytes (compressed JSON for MeterData, binary for MeterBatch/Test/TimeSync) [N-2..N-1] CRC16 (bytes 0..N-3) ``` LoRa radio settings: - Frequency: **433 MHz** or **868 MHz** (set by build env via `LORA_FREQUENCY_HZ`) - SF12, BW 125 kHz, CR 4/5, CRC on, Sync Word 0x34 - When `SERIAL_DEBUG_MODE` is enabled, LoRa TX logs include timing breakdowns for `idle/begin/write/end` to diagnose long transmit times. ## Data Format MeterData JSON (sender + MQTT): ```json { "id": "F19C", "ts": 1737200000, "e_kwh": 1234.57, "p_w": 950.00, "p1_w": 500.00, "p2_w": 450.00, "p3_w": 0.00, "bat_v": 3.92, "bat_pct": 78 } ``` ### Binary MeterBatch Payload (LoRa) Fixed header (little-endian): - `magic` u16 = 0xDDB3 - `schema` u8 = 1 - `flags` u8 = 0x01 (bit0 = signed phases) - `sender_id` u16 (1..NUM_SENDERS, maps to `EXPECTED_SENDER_IDS`) - `batch_id` u16 - `t_last` u32 (unix seconds of last sample) - `dt_s` u8 (seconds, >0) - `n` u8 (sample count, <=30) - `battery_mV` u16 - `err_m` u8 (meter read failures, sender-side counter) - `err_d` u8 (decode failures, sender-side counter) - `err_tx` u8 (LoRa TX failures, sender-side counter) - `err_last` u8 (last error code: 0=None, 1=MeterRead, 2=Decode, 3=LoraTx, 4=TimeSync) - MQTT faults payload also includes `err_last_text` (string) and `err_last_age` (seconds). Body: - `E0` u32 (absolute energy in Wh) - `dE[1..n-1]` ULEB128 (delta vs previous, >=0) - `P1_0` s16 (absolute W) - `dP1[1..n-1]` signed varint (ZigZag + ULEB128) - `P2_0` s16 - `dP2[1..n-1]` signed varint - `P3_0` s16 - `dP3[1..n-1]` signed varint Notes: - Receiver reconstructs timestamps from `t_last` and `dt_s`. - Total power is computed on receiver as `p1 + p2 + p3`. - Sender error counters are carried in the batch header and applied to all samples. - Receiver ACKs MeterBatch as soon as the batch is reassembled, before MQTT/web/UI work, to avoid missing the sender ACK window. ## Device IDs - Derived from WiFi STA MAC. - `short_id = (MAC[4] << 8) | MAC[5]` - `device_id = dd3-%04X` - JSON `id` uses only the last 4 hex digits (e.g., `F19C`) to save airtime. Receiver expects known senders in `include/config.h` via: ```cpp constexpr uint8_t NUM_SENDERS = 1; inline constexpr uint16_t EXPECTED_SENDER_IDS[NUM_SENDERS] = { 0xF19C }; ``` ## OLED Behavior - Sender: OLED stays on for `OLED_AUTO_OFF_MS` after boot or last activity. - Activity is detected while `PIN_OLED_CTRL` is held high, or on the high->low edge when the control is released. - Receiver: OLED is always on (no auto-off). - Pages rotate every 4s. ## Power & Battery - Sender disables WiFi/BLE, reads VBAT via ADC, and converts voltage to % using a LiPo curve: - 4.2 V = 100% - 2.9 V = 0% - linear interpolation between curve points - Uses deep sleep between cycles (`SENDER_WAKE_INTERVAL_SEC`). - Sender CPU is throttled to 80 MHz and LoRa RX is only enabled in short windows (ACK wait or time-sync). - Battery sampling averages 5 ADC reads and updates at most once per `BATTERY_SAMPLE_INTERVAL_MS` (default 60s). - `BATTERY_CAL` applies a scale factor to match measured VBAT. - When `SERIAL_DEBUG_MODE` is enabled, each ADC read logs the 5 raw samples, average, and computed voltage. ## Web UI - AP SSID: `DD3-Bridge-` (prefix configurable) - AP password: `changeme123` (configurable) - Endpoints: - `/`: status overview - `/wifi`: WiFi/MQTT/NTP config (AP and STA) - `/sender/`: per-sender details - Sender IDs on `/` are clickable (open sender page in a new tab). - In STA mode, the UI is also available via the board's IP/hostname on your WiFi network. - Main page shows SD card file listing (downloadable). - Sender page includes a history chart (power) with configurable range/resolution/mode. ## Security - Basic Auth is supported for the web UI. In STA mode it is enabled by default; AP mode is optional. - Config flags in `include/config.h`: - `WEB_AUTH_REQUIRE_STA` (default `true`) - `WEB_AUTH_REQUIRE_AP` (default `false`) - `WEB_AUTH_DEFAULT_USER` / `WEB_AUTH_DEFAULT_PASS` - Web credentials are stored in NVS. `/wifi`, `/sd/download`, `/history/*`, `/`, `/sender/*`, and `/manual` require auth when enabled. - Password inputs are not prefilled. Leaving a password blank keeps the stored value; use the "clear password" checkbox to erase it. - User-controlled strings are HTML-escaped before embedding in pages. ## MQTT - Topic: `smartmeter//state` - QoS 0 - Test mode: `smartmeter//test` - Client ID: `dd3-bridge-` (stable, derived from MAC) ## NTP - NTP servers are configurable in the web UI (`/wifi`). - Defaults: `pool.ntp.org` and `time.nist.gov`. ## RTC (DS3231) - Optional DS3231 on the I2C bus. Connect SDA to GPIO21 and SCL to GPIO22 (same bus as the OLED). - Enable/disable with `ENABLE_DS3231` in `include/config.h`. - Receiver time sync packets set the RTC. - On boot, if no LoRa time sync has arrived yet, the sender uses the RTC time as the initial `ts_utc`. - Receiver keeps sending time sync every 60 seconds. - If a sender’s timestamps drift from receiver time by more than `TIME_SYNC_DRIFT_THRESHOLD_SEC`, the receiver enters a burst mode (every `TIME_SYNC_BURST_INTERVAL_MS` for `TIME_SYNC_BURST_DURATION_MS`). - Sender raises a local `TimeSync` error if it has not received a time beacon for `TIME_SYNC_ERROR_TIMEOUT_MS` (default 2 days). This is shown on the sender OLED only and is not sent over LoRa. - RTC loads are validated (reject out-of-range epochs) so LoRa TimeSync can recover if the RTC is wrong. - Sender uses a short “fast acquisition” mode on boot (until first LoRa TimeSync) with wider RX windows to avoid phase-miss. ## Build Environments - `lilygo-t3-v1-6-1`: production build (debug on) - `lilygo-t3-v1-6-1-test`: test build with `ENABLE_TEST_MODE` - `lilygo-t3-v1-6-1-868`: production build for 868 MHz modules (debug on) - `lilygo-t3-v1-6-1-868-test`: test build for 868 MHz modules - `lilygo-t3-v1-6-1-payload-test`: build with `PAYLOAD_CODEC_TEST` - `lilygo-t3-v1-6-1-868-payload-test`: 868 MHz build with `PAYLOAD_CODEC_TEST` - `lilygo-t3-v1-6-1-prod`: production build with serial debug off - `lilygo-t3-v1-6-1-868-prod`: 868 MHz production build with serial debug off ## Config Knobs Key timing settings in `include/config.h`: - `METER_SAMPLE_INTERVAL_MS` - `METER_SEND_INTERVAL_MS` - `BATTERY_SAMPLE_INTERVAL_MS` - `BATTERY_CAL` - `BATCH_ACK_TIMEOUT_MS` - `BATCH_MAX_RETRIES` - `BATCH_QUEUE_DEPTH` - `BATCH_RETRY_POLICY` (keep or drop on retry exhaustion) - `SERIAL_DEBUG_MODE_FLAG` (build flag) / `SERIAL_DEBUG_DUMP_JSON` - `LORA_SEND_BYPASS` (debug only) - `ENABLE_SD_LOGGING` / `PIN_SD_CS` - `SENDER_TIMESYNC_WINDOW_MS` - `SENDER_TIMESYNC_CHECK_SEC_FAST` / `SENDER_TIMESYNC_CHECK_SEC_SLOW` - `TIME_SYNC_DRIFT_THRESHOLD_SEC` - `TIME_SYNC_BURST_INTERVAL_MS` / `TIME_SYNC_BURST_DURATION_MS` - `TIME_SYNC_ERROR_TIMEOUT_MS` - `SD_HISTORY_MAX_DAYS` / `SD_HISTORY_MIN_RES_MIN` - `SD_HISTORY_MAX_BINS` / `SD_HISTORY_TIME_BUDGET_MS` - `WEB_AUTH_REQUIRE_STA` / `WEB_AUTH_REQUIRE_AP` / `WEB_AUTH_DEFAULT_USER` / `WEB_AUTH_DEFAULT_PASS` ## Limits & Known Constraints - **Compression**: MeterData uses lightweight RLE (good for JSON but not optimal). - **OBIS parsing**: supports IEC 62056-21 ASCII (Mode D); may need tuning for some meters. - **Payload size**: single JSON frames < 256 bytes (ArduinoJson static doc); binary batch frames are chunked and reassembled (typically 1 chunk). - **Battery ADC**: uses a divider (R44/R45 = 100K/100K) with a configurable `BATTERY_CAL` scale and LiPo % curve. - **OLED**: no hardware reset line is used (matches working reference). - **Batch ACKs**: sender waits for ACK after a batch and retries up to `BATCH_MAX_RETRIES` with `BATCH_ACK_TIMEOUT_MS` between attempts. ## SD Logging (Receiver) Optional CSV logging to microSD (FAT32) when `ENABLE_SD_LOGGING = true`. - Path: `/dd3//YYYY-MM-DD.csv` - Columns: `ts_utc,p_w,p1_w,p2_w,p3_w,e_kwh,bat_v,bat_pct,rssi,snr,err_m,err_d,err_tx,err_last` - `err_last` is written as text (`meter`, `decode`, `loratx`) only on the last sample of a batch that reports an error. - Files are downloadable from the main UI page. - Downloads only allow absolute paths under `/dd3/`, reject `..`, backslashes, and repeated slashes, and enforce a max path length. - History chart on sender page stream-parses CSVs and bins data in the background. - SD uses the on-board microSD SPI pins (CS=13, MOSI=15, SCK=14, MISO=2). ## Files & Modules - `include/config.h`, `src/config.cpp`: pins, radio settings, sender IDs - `include/data_model.h`, `src/data_model.cpp`: MeterData + ID init - `include/json_codec.h`, `src/json_codec.cpp`: JSON encode/decode - `include/compressor.h`, `src/compressor.cpp`: RLE compression - `include/lora_transport.h`, `src/lora_transport.cpp`: LoRa packet + CRC - `src/payload_codec.h`, `src/payload_codec.cpp`: binary batch encoder/decoder - `include/meter_driver.h`, `src/meter_driver.cpp`: IEC 62056-21 ASCII parse - `include/power_manager.h`, `src/power_manager.cpp`: ADC + sleep - `include/time_manager.h`, `src/time_manager.cpp`: NTP + time sync - `include/wifi_manager.h`, `src/wifi_manager.cpp`: NVS config + WiFi - `include/mqtt_client.h`, `src/mqtt_client.cpp`: MQTT publish - `include/web_server.h`, `src/web_server.cpp`: AP/STA web pages - `include/display_ui.h`, `src/display_ui.cpp`: OLED pages + control - `include/test_mode.h`, `src/test_mode.cpp`: test sender/receiver - `src/main.cpp`: role detection and main loop ## Quick Start 1. Set role jumper on GPIO14: - LOW: sender - HIGH: receiver 2. OLED control on GPIO13: - HIGH: always on - LOW: auto-off after 10 minutes 3. Build and upload: ```bash pio run -e lilygo-t3-v1-6-1 -t upload --upload-port COMx ``` Test mode: ```bash pio run -e lilygo-t3-v1-6-1-test -t upload --upload-port COMx ``` 868 MHz builds: ```bash pio run -e lilygo-t3-v1-6-1-868 -t upload --upload-port COMx ``` 868 MHz test mode: ```bash pio run -e lilygo-t3-v1-6-1-868-test -t upload --upload-port COMx ```